Interface control
Bores, flanges, faces, keyways, threads, seals, and bolt patterns must match before the assembly can be trusted.
Assembly process
From component adjustment to quality control
To create optimal interaction between different pieces, BRUVAL works through adjustment of mechanical parts, assembly of mechanical components, post-assembly adjustments, and quality control of the assembled product.
- Adjustment of mechanical parts to remove small defects
- Assembly of mechanical components
- Post-assembly adjustments
- Quality control of the assembled product
- Mechanical and electromechanical assemblies
Assembly planning
Good assembly starts before the parts meet
Mechanical assembly is not only the final step after machining. It is where tolerances, coatings, fasteners, seals, bearings, shafts, housings, actuators, and inspection points have to work together as one unit.
Alignment and movement
Rotating, sliding, hinged, or actuated components need controlled clearances, runout, travel, and adjustment points.
Fastening route
Bolts, studs, torque sequence, locking method, gasket condition, and access for future maintenance affect the finished assembly.
Release condition
Final checks can include dimensional control, visual inspection, movement checks, pressure or leak tests, and record pack review.
Production route
From prepared components to ready assembly
Check parts
Confirm drawings, markings, machined surfaces, purchased items, seals, fasteners, and any incoming inspection requirements.
Prepare interfaces
Clean, deburr, protect, lubricate, test-fit, and correct small defects before the controlled assembly starts.
Assemble and adjust
Mount components in the required sequence, control torque or fit, and adjust movement, alignment, or contact surfaces.
Inspect and release
Verify the assembly against the drawing, functional requirement, inspection checklist, and customer documentation needs.
Inquiry data
What helps BRUVAL evaluate an assembly request
- Assembly drawing, bill of materials, photos, or existing sample unit
- Overall dimensions, approximate weight, lifting points, and handling constraints
- List of supplied parts, parts BRUVAL should manufacture, and bought-out items
- Critical fits, torque values, sealing surfaces, alignment requirements, and movement checks
- Required tests: dimensional, visual, functional, leak, pressure, electrical, or documentation review
- Quantity, target delivery date, packing requirements, and whether the assembly is new, repaired, or repeat production
Photos
Mechanical assemblies in production
Services
Assembly work connected to the wider production route
Prepared interfaces
Machining
Turning, milling, and grinding support the fit surfaces that make assemblies reliable.
Fabricated parts
Welding
Welded structures and repaired components can be prepared before final assembly.
Release records
Inspection & Traceability
Dimensional checks, NDT, pressure tests, and final documentation support the finished unit.
Existing unit
Reverse Engineering
Use worn or undocumented assemblies to rebuild a manufacturable replacement route.
Project request
Send mechanical assemblies requirements.
BRUVAL can review the requirement, confirm the suitable product or service route, and return the next technical step.